Toolbox Talk #20 · Emergency

Emergency Action Plans & Incident Reporting

What to do in the first 60 seconds of a site emergency, how to report injuries correctly, and why near-misses matter most.

5-minute talkSign-in sheet includedEN + ES

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For every workplace fatality, research estimates 600 near-miss incidents preceded it. Near-miss reporting is the highest-leverage safety action on any jobsite (Heinrich's Triangle).

Most workers have never had to activate an emergency action plan in a real incident. When something serious happens, people freeze, panic, or take actions that make things worse — calling a supervisor before 911, moving an injured worker, altering the scene. The only way to respond correctly under pressure is to know the plan before you need it. This talk covers what to do in the first 60 seconds, and why near-miss reporting may be the most important safety habit on your site.

  1. Know your site's Emergency Action Plan before you need it: evacuation routes, assembly points, who calls 911, and the nearest hospital address.
  2. In a serious injury: call 911 first, then notify your supervisor. Do not move the injured worker unless they are in immediate danger from the environment.
  3. OSHA requires employers to report any work-related fatality within 8 hours, and any inpatient hospitalization, amputation, or eye loss within 24 hours.
  4. Near-misses must be reported — they are warnings the system is about to fail. Companies that investigate near-misses prevent fatalities. No punishment for reporting.
  5. Document the scene immediately: photos, positions, witness names, what was happening when the incident occurred. This is critical for investigation.
  6. Do not alter the scene of a serious incident before OSHA arrives, except to remove hazards that put other workers at immediate risk.
  7. Workers have the legal right to report injuries without retaliation. Employer retaliation for injury reporting is a federal violation under Section 11(c) of the OSH Act.
Q1Can you point to the evacuation route and assembly point for this work area right now?
Q2What is the difference between a near-miss and an incident, and why are near-misses more important to report?
Q3If a worker is seriously injured on this site, what are the first three things you do, in order?

Recommended Gear for This Talk

Hand-picked PPE and supplies that match this safety topic. Links go to Amazon search results.

Blue emergency alarm switch on an industrial wall

4-Gas Clip Monitor

O2, LEL, CO, H2S alerts. An immediate atmospheric read is critical during chemical spill or fire emergencies.

Construction worker in safety gear operating a power tool on a road

ANSI Class 2 Hi-Vis Vest

Supervisors and emergency response personnel must be immediately identifiable during site evacuations.

Construction workers on an urban job site in New York City

Type II Hard Hat (Vented)

All workers must maintain head protection during emergency evacuations through active construction areas.

Greenberg Safety participates in the Amazon Associates program. If you purchase through these links we may earn a small commission at no extra cost to you. We only recommend gear we would specify on a real jobsite.